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Tube Orientation Controller

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Controls motion of Bipolar Stepper motor and precisely positions the tube for sealing.
The Stepper motor starts on receiving start signal from the NPN / PNP proximity sensor and runs the stepper till the Mark / Colour sensor senses the registration mark on the tube.

Features :

Accuracy and Speed :

State of the Art, High speed RISC Microcontroller + Advance Bipolar Chopper Drive delivers quick response times and smooth stepper motion.

Integrated Design :

Integrated Controller and Drive Simplifies Wiring, and increases durability of the system. The Controller itself determines the stopping of the motor when mark is sensed hence there is no need of PLC to control the Orientation process. This saves precious I/O of your PLC.

Easy Installation:

These controllers are available as Panel mounted / DIN Rail mounted types Just connect the power supply, Sensor and Stepper Motor, and you are Ready to go! All connections are quick Plug-in type or Screw Terminals hence installation / servicing is extremely easy and quick.
Tube Orientation Controller in various formats:

1.Tube Orientation Controller (24VDC) Classic

Application

Tube Filling Machines. Ointment, Colour, Gel filling machines.

Power Supply

24V AC / DC - 5Amps

Inputs

Start signal to run the stepper motor(PNP/NPN), Mark sensor (PNP/NPN), Stepper Speed Adjustment.

Outputs

PWM Current Control, Programmable outputs (if required).

Dimensions

150mm (W) x 75mm (H) x 115mm (D)

Motors

Upto2.8 Amps Stepper Motor

2. Tube Orientation Controller (230VAC) Classic

It has the same functionality as “Tube Orientation Controller (24VDC)” but in a different package. Contains Power Transformer Built-in hence can be directly connected to mains supply. Controls motion of Stepper motor and precisely positions the tube for sealing. The controller starts on receiving start signal and runs the stepper till the mark sensor senses the mark on the tube. Speed of the motor can be adjusted as per user's requirement.

Application

Tube Filling Machines. Ointment, Colour, Gel filling machines.

Power Supply

230VAC / 50 Hz

Inputs

Start signal to run the stepper motor(PNP), Mark sensor (PNP), Stepper Speed Adjustment

Outputs

PWM Current Control, Programmable outputs (if required)

Dimensions

96mm (W) x 192mm (H) x 200mm (D)

Motors

Upto 2.8 Amps Stepper Motor

Tube Orientation Controller

3. High Speed Tube Orientation Controllers (OC-MAX)

The OC-MAX Orientation Controller has special Motor Control system which minimizes Tube slippage at high Speeds and Big Diameter Tubes. User can set Mark Offset in either Direction without moving the I-Mark Sensor. Controls motion of Stepper motor and precisely positions the tube for sealing. The controller starts on receiving start signal and runs the stepper till the mark sensor senses the mark on the tube. Speed of the motor can be adjusted as per user's requirement.

Tube Orientation Controller

Application

High Speed Tube Filling Machines.

Power Supply

24VDC

Inputs

Start signal to run the stepper motor(PNP/NPN), Mark sensor (PNP/NPN), Stepper Speed Adjustment

Outputs

PWM Current Control, Programmable outputs (if required)

Dimensions

150mm (W) x 75mm (H) x 115mm (D)

Motors

Upto 2.8 Amps Stepper Motor

With the year of experience, we Unimech Engineering Corporation are involved in offering utmost quality of Tube Orientation Controller. One of the most successful and well-known control units is tube orientation control. This unit is designed to orient tubes or bottles for "I mark" or similar orientations, in which the stepper motor must revolve for a predetermined distance until it receives the signal indicating the mark has been recognized. More functionality can be added as follows: In the absence of a mark sensor, a time-out stop has been introduced. When the start sensor de-activates in the absence of a mark sensor, the process comes to a halt. After the mark sensor activates, it stops after a certain number of steps. When the mark sensor is turned on, it slows down, and when it is turned off, it stops. It's also feasible to stay still or have a timed relay output at each stop. Controller for Tube Orientation Stepper motor action is controlled, and the tube is perfectly positioned for sealing. The stepper motor starts when the NPN/PNP proximity sensor receives a start signal and continues to operate until the Mark/Color sensor detects the registration mark on the tube. The motor's speed can be modified to meet the needs of the user. Its small size and clever design make it simple to integrate into any machine. Tube filling machine manufacturers, ointment manufacturers, gel filling machine manufacturers, and pharmaceutical machine manufacturers all use this controller extensively. We are Leading Manufacturers, Suppliers, Providers, Wholesalers, Traders, Dealers, Service, Work of Tube Orientation Controller in Mumbai, In Navi Mumbai, In Thane and all over India.

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Gala No. 3, 1st Floor, Star Roller Compound, Near Shiv Sena Office, Chimatpada, Marol Naka, Andheri (E), Mumbai-400059, Maharashtra, India

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